Designed to enhance safety, reduce maintenance, and control dust emissions, this cutting-edge technology offers a non-contact, wear-free seal for conveyor belts, making it an essential upgrade for industries such as mining, recycling, power generation, and cement production.
Dust control, operational efficiency, and maintenance reduction are all top priorities in today’s production and transport facilities. Traditional side sealing methods on conveyor belts often lead to excessive wear, energy loss, and frequent downtime. The AirScrape conveyor belt system addresses all these issues with a simple yet highly effective engineering design that not only protects equipment but also contributes to cleaner and more sustainable operations.
What Makes the AirScrape Conveyor Belt Unique?
At first glance, the AirScrape may seem like a typical conveyor sealing solution—but it’s anything but conventional. Unlike traditional skirting systems, which come into direct contact with the conveyor belt and wear out over time, the AirScrape conveyor belt system uses a series of blades positioned at a precise angle above the belt to deflect material and dust inward, creating a tight air seal.
This innovative design prevents the escape of dust and fine particles at the transfer points, one of the dirtiest and most maintenance-heavy areas in any conveyor system. Since the blades do not touch the belt, there is virtually no wear and tear—resulting in longer equipment life, less downtime, and significantly lower operating costs.
Solving Dust Problems in Harsh Environments
Industries like mining, steel production, and waste processing operate in some of the harshest conditions imaginable. Airborne dust can lead to hazardous work conditions, reduced visibility, respiratory issues, and accelerated equipment degradation. The AirScrape conveyor belt system was developed precisely to address these issues.
Installed along the sides of conveyor belts, the AirScrape forms a highly efficient barrier that contains dust without requiring mechanical contact. Its serrated edge design creates a powerful air vortex that draws dust-laden air back into the material stream. This not only reduces the volume of fugitive dust but also limits the spread of contaminants, improving air quality throughout the facility.
In environments where health and environmental compliance are closely monitored, installing the AirScrape can help companies meet regulatory standards with ease.
Lower Maintenance and Higher Efficiency
One of the biggest advantages of the AirScrape conveyor belt is its low-maintenance design. Since it doesn’t wear down the belt or its own components through friction, the system requires far fewer repairs or replacements compared to conventional skirt sealing systems.
The elimination of mechanical contact means less energy is needed to drive the belt, leading to energy savings and reduced operational strain. This, in turn, contributes to greater uptime and overall efficiency—key drivers in cost-effective industrial operations.
Additionally, the AirScrape is compatible with most existing conveyor setups, making it a smart retrofit option for facilities looking to upgrade without investing in a complete overhaul.
Versatility Across Multiple Industries
The adaptability of the AirScrape conveyor belt system is another key factor in its growing popularity. While originally developed for mining applications, it has since proven effective in a wide range of sectors including:
Cement and aggregates: Keeps fine powder materials contained at transfer points
Recycling and scrap processing: Reduces exposure to harmful dust and debris
Ports and terminals: Helps control dust emissions during bulk cargo handling
Power generation: Keeps coal and ash transfer systems cleaner and safer
Grain handling: Prevents dust explosions by containing flammable particles
In each of these industries, maintaining clean and efficient operations isn’t just about productivity—it’s a matter of worker safety and environmental responsibility. The AirScrape provides a scalable and proven solution for both.
Sustainability and Safety Combined
Sustainability has become a core value for many industrial companies, and technologies like the AirScrape conveyor belt are helping lead the way. By dramatically reducing dust emissions and minimizing mechanical waste, the system supports eco-conscious production and helps businesses move toward greener operations.
Equally important is safety. Fugitive dust can lead to slips, respiratory hazards, and fire risks. The AirScrape plays a critical role in mitigating these dangers by maintaining better control of material flow and eliminating sources of dust at their origin.
Facilities that have implemented AirScrape report not only fewer workplace accidents but also improved worker morale due to cleaner and more comfortable working conditions.
Easy Installation and Long-Term Value
Despite its high-performance capabilities, the AirScrape is incredibly easy to install. It mounts on either side of the conveyor using simple brackets and can be fitted to nearly any conveyor system without specialized tools or training. Once installed, it operates silently and effectively, requiring minimal attention beyond basic inspections.
Its long service life and minimal maintenance needs mean companies see a quick return on investment. Whether it's through reduced maintenance costs, fewer work stoppages, or improved compliance, the AirScrape conveyor belt adds long-term value to any operation.
About Scrapetec Trading
Scrapetec Trading is a German-based engineering and manufacturing company renowned for developing advanced solutions for conveyor and bulk material handling systems. Their flagship product, the AirScrape conveyor belt sealing system, is recognized globally for its ability to reduce dust, lower maintenance costs, and improve safety in harsh industrial environments. Backed by a team of industry experts and continuous innovation, Scrapetec offers reliable, sustainable, and easy-to-integrate products that enhance operational efficiency across multiple sectors. Whether you're in mining, cement, recycling, or energy, Scrapetec’s AirScrape brings modern technology to your conveyor systems.
