Scaling carbon fiber molding from a garage prototype to factory floors is thrilling—but riddled with hurdles like cracking molds, uneven curing, and eye-watering expenses. I've seen projects soar (and flop) based on how teams tackle these.
First challenge: Material prep. Carbon fiber tows must be woven perfectly; flaws cause weak spots. Solution? Use automated layup machines for consistency, reducing labor by 40%.
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